When it comes to precision manufacturing, finding an American company that specializes in plastic injection molding with in-house tooling design and manufacturing is paramount to success. Between keeping overall production costs low and maximizing efficiency, plastic injection molding heavily depends on high-quality tooling customized for specific applications. At Seaway Plastics, our experienced team takes full control of the tooling design and manufacturing process, ensuring superior quality, efficiency, and cost-effectiveness for our customers. Continue reading to learn more about how the in-house tooling design and manufacturing for plastic injection molding will allow your company to be faster to market, reduce material waste, and produce a higher-quality end product.
The Advantages of In-House Tooling for Plastic Injection Molding
Rather than having to source multiple service providers, finding a singular plastic injection molding company like Seaway Plastics that offers In-house tooling eliminates reliance on third-party suppliers. Additionally, this gives OEMs far greater control over the final design, production process, and product quality as they are directly involved with the tooling engineers from the start of the project. Seaway Plastics leverages its in-house tooling and manufacturing expertise to deliver the following benefits to customers:
Faster Lead Times: By collaborating on the design and manufacturing of all molds in-house, Seaway can help reduce production delays associated with outsourcing, allowing for quicker turnaround on projects without international communication or shipping keeping OEMs from progressing through the R&D phase to production.
Cost Savings: By avoiding bringing in third-party tooling manufacturers to the process, businesses can minimize the need for additional markups and transportation costs that reduce final profit margins.
Design Flexibility: The knowledgeable engineers at Seaway can make data-backed modifications to tooling and molds based on customer requirements or a “design for manufacturability” approach that is essential to adaptability and innovation.
Improved Communication: Close collaboration between our sales, engineering, and tooling and plastic injection molding teams ensures seamless integration and problem-solving. All of this information is routinely provided to clients and documented as per our rigid quality control certifications.
Enhanced Quality Control: By providing in-house tooling design and manufacturing services, our team can closely inspect and document the status of tooling at every stage, guaranteeing transparency throughout the production process and guaranteeing precise and high-quality finished products.
Precision and Quality Control in Tooling Manufacturing
At Seaway Plastics, we understand that the quality of an injection-molded plastic part is ultimately determined by the quality of the mold. Our in-house tooling manufacturing process is designed to exceed a variety of different industry standards, including stringent medical quality requirements, by considering the following components of tooling design for plastic injection molding applications.
- Optimized Mold Gates: The “gate” of the mold is the opening that controls the flow of molten plastic as it passes through and fills the specific cavities. These features can vary in size and shape depending on the plastic type and are designed to achieve an optimized flow rate, filling pressure, and adherence to specific dimensions or tolerances.
- Easy Part Removal: Molds that do not consider the designated resin can sometimes tear or rip during removal leading to unnecessary material waste and higher production costs. There are several design features like draft angles or tapers, that can be added to the mold that greatly improves part removal and reduces surface damage.
- Design for Manufacturability: This practice, employed by the experienced professionals at Seaway, ensures that the tooling design is capable of producing complex plastic molded parts that meet customer specifications with the highest levels of efficiency and lowest costs.
- Extending Tooling & Mold Life: Depending on the specific mold classification, which ranges from Class 105 to 101, Seaway ensures that all tooling and molds can withstand the required production outputs without compromising precision and performance. This ensures reliable results from prototyping applications up to high-volume runs with over one million shots or cycles.
Why Partner with Seaway Plastics for In-House Tooling and Molding?
Working with a plastic injection molding company with in-house tooling capabilities brings key advantages in efficiency, quality, and long-term cost savings that drive profitability. At Seaway Plastics, our experienced engineering and design team will handle everything from tooling design to final injection molding production under one roof. With experience providing high-quality products to industries such as medical, aerospace, defense, and precision industrial products, Seaway’s in-house tooling solutions are tailored to demanding applications and ISO 9001 or 13485 specifications. Seaway Plastics combines advanced tooling design with efficient molding practices to help customers stay ahead and be first to market in competitive industries. If you’re looking for a trusted partner in precision tooling and injection molding, contact Seaway Plastics today to learn more.